Thursday, February 2, 2012

Cork and Ferrules; or, On Having Big Ears.

Saturday, January 28, 2012 -- 7:45 a.m.

Mule deer blend easily into the ditch canvas of grass, yucca, and red-hipped briers. My eyes are caught only by the rim of white and black on their ears, attending to the distance -- optical nerve tension stretches their necks to the southwest. They keep on eating though, so it mustn't be too dangerous; yet between snoutings around in the grass, they look up in the same direction. Just to make sure. In observation, they’re different than the whitetails of my Midwest youth -- they’re the bigger boned, larger eared cousins. Methodic in action (a nice way of saying, “lacking in grace”), they seem to take their time in life, and are proven wise by doing so -- very rarely do I see one hit on the canyon highway, unlike how I remember Iowa’s roadways -- a deer a mile. But perhaps that was corn-fed overpopulation to blame. And while I’m really not sure to what exactly this should be attributed, there’s certainly behavioral differences between the two.


There is a small population of whitetails living along South Boulder Creek just out of town, on the stretch flattening out of Eldorado Springs. My canyon once homed them too, old timers say. But they left when Gross dam was being built in the 50's. The construction and its traffic took the antelope and half the black bear population with it too. And now, there’s an expansion proposed, struggling to pass through legislation. I wonder if it does get approved, what else will be taken this time around...



8:50 a.m.


A plastic bag of cork rings sits on the workbench. Frank shows me what to look for: no cracks and few holes, making sure to look on both sides. “See this one? Punky.” And it makes me think about some of the cord wood I have stacked, scavenged from my back mountain. When you’re gathering your own wood, off your own land, you can’t be choosy -- taking what you can get, and what is already dead and felled. But all wood burns. And thus all wood warms...just some not as long as others.  


“Be picky,” Frank says....“take the best.”


I try to be. Though it’s against my nature -- I’m used to taking what makes sense, not necessarily what is considered best or appeals to my sensibilities (Yes, I’m Austen's Elinor). Although in this case, they’re one and the same --> what makes sense is what’s best. And in that duality, lies peace of mind. I try to look over them all, both sides, judging them against each other -- and after changing my mind a few times, I start organizing different piles. The nos, maybes, and for sures. I think about the two mason jars on my kitchen counter at home, overflowing with wine bottle corks, and how (at particularly round ‘pops’) Jay always says, “pity that wasn’t used on a rod.”


Frank looks at my sorting and chimes, “...the champagne industry takes all the really good stuff.” Hmm. I’ve never liked champagne anyway...
 
After a bit more shuffling around of piles, whittling away and down, I’m left with twelve rings of cork. Then with a rattail file, I push through their started center, going only halfway up the file on the rings farther up the grip, and then fitting them all onto the butt section of the rod, imprinting the taper. Putting my right hand on the uneven grip feels good, and already familiar, almost -- I’ve known the cane for awhile now, but this is the first time I’ve held it like a rod. But only for a few seconds -- there is work yet to do. Taking the cork rings off the rod, I slide them onto a metal dowel to glue the rings together, layer after layer, like icing a cake -- with caramel frosting. 

 And now, we fit the ferrules. Frank puts the butt piece in the lathe, and starts it spinning.

“This is good. Do you see....how it’s spinning straight through the length?” he asks. “No wobbles....yeah, this is very good.”


I think back to how I planed slowly, incrementally working in the taper. You can plane down to final dimensions right off the bat, Frank told me, but it gives you more time and room to correct mistakes and bends in the cane if you go slowly. Measuring. And remeasuring. Taking time with each node and split -- the long way around at some points. The “scenic way” as my mother would say when she wants an excuse to drive into the country.....when she misses our farm. I do the same thing. The scenic way is where memories live, and the long way is how you see and learn things in life...and in love, too. Even, when you get lost trying to get back home. Yet in that place, in the unknown of what is bound to be a dirt road, the words of Lemony Snicket’s Violet prove true....there is always something.


Always.


And I remember yesterday, as we were marking out the final length -- measuring and remeasuring -- Frank took caliper measurements around the flats at three or four places on each piece -- the first measurement was off a slight bit. My stomach sank. “It’s okay,” Frank said as I looked over his shoulder (my dismay must have been obvious), “within a thousandth of an inch is the goal....and you’ve got that.”  Moving down the cane, he read the next measurement aloud: “0.167, 0.167, 0.167.” He looked up. “That doesn’t happen often....good work.” A few more measurements and it happened again: “0.204, 0.204, 0.204.” Frank glanced up.


I smiled.


And now, I see that the phrase I’ve been hearing him repeat to himself, and in turn which I’ve repeated to myself : “I want it to be done; no, I want it to be done right.” has paid off. I have listened, closely...with big ears like a mule. Come to think of it, that was my nickname as a kid: big ears. I could hear anything. From any distance. Big Ears -- it was a running joke. Although, I don’t remember actually trying to hear conversations...I just did. And I think that’s why I started writing -- to make sense of all the stories I heard -- to make sense of my thoughts. I can’t just tune them out, and unless I do something with them, unless I write them out, they haunt. I guess you could say that writing is an exorcism of sorts.

Back in the shop, I listen to what Frank is saying whether he is actually talking to me or not -- sort of like those things parents say, and children overhear. Sometimes this is good, but sometimes it results in awkward moments after a four-year-old cusses at grandma’s Christmas dinner table. In this instance, it was the former -- none of my pieces needed straightening before I glued on the ferrules (and I do try not to cuss in front of my grandmother).

I grew up with mules, riding and training them, and now again I'm reminded that listening and working like one is a prudent practice. And you know, maybe that Proverb about going to the ant really should be changed to going to the mule. They know how to work.  


They know how to listen.

Work on the rod goes quickly today, and on the drive back there is still light; although shadows have begun to lengthen...as have the days. And I decide to take the long way home -- just because...there’s always something.





Listen to the story:

61 comments:

  1. I just knew you'd be making a good job of it, “0.167, 0.167, 0.167.” & “0.204, 0.204, 0.204.”, says it all!

    Now please do consider finishing this rod to be inconspicuous. Fishing is best done with tools not jewels!

    richard

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    1. Regular - Fear not. I'm not a jewelry person. ;)

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    2. Nothing wrong with taking a little pride in what you do. As long as you use a jewel go for it. :D

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  2. I have enjoyed reading about your endeavours to make a bamboo rod. I'm actually printing out this part to read better later on. But I appreciate using living things in fly fishing. I haven't built a bambbo rod myself but I would really want to. Anyhow I really enjoy fishing with my Battenkill 704 that for me is a perfect rod (as perfect as it can bee). And when I fish that rod with a silk line it's like playing an instrument. I enjoy it even without catching anything. It's just so lovely to be out there in the middle of nowhere and fly fish. It makes me think and really ponder over things that people usually don't take time to but I think they would be happier if they did. More comments when I've read the post well.

    Have fun finishing the ROD,
    M.O.

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    1. Jassid Man - Hey there...thanks for reading, especially the print-off. Believe it or not, that means something to me. Thanks! It is lovely to be out in the middle of nowhere and fly fish...I know it certainly makes me a happier (i.e. better) person.

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    2. I fully agree. Someone once said that being alone is for the soul what the diet is for the body.
      Have fun finishing your bamboo rod, can't wait till the next post,
      M.O.

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  3. Big ears make good listeners... and obviously excellent students. It seems you're a bit of an overachiever. Keep up the good work.

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    1. Jay - You know how people are described as being "eternal students"...? I think that's me, I'll just never have multiple degrees to show for it. I'm not sure about the overachiever thing...but I certainly don't believe in slacking. I should thank my mother for that. ;)

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  4. "I remind myself every morning: Nothing I say this day will teach me anything. So if I'm going to learn, I must do it by listening."
    — Larry King

    Erin ... Thanks for your gift ~ Another day that you inspire!

    Jim

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    1. Jim - Exactly. Thanks as always for reading, and for the encouraging words.

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  5. I'm thinking and listening and watching quietly.

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  6. It's all coming together. Patience pays really dividends.

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    1. Phillip - It is! And yes, indeed it does. Thanks as always for reading!

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  7. Dearest Erin,
    Following on from a previous comment, I have to admit I've printed out your entire blog. (I'm sure I'm not the only one).
    Buggering on with this rod-making business (fabulous though it is, old sausage) is just a distraction from the real work that lies ahead you - composing your first fishing book. I'm sure you have a dozen within straining to be without???

    By the way, your 'print-out' waits patiently by my bedside to be enjoyed when each day is done. It sits tall in the saddle, alongside - "No Shortage of Good Days, John Gierach. Trout from Small Streams, Dave Hughes, and Arguably, Christopher Hitchens.
    All enjoyed with three or four fingers of good irish - naturally!
    BB.

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    1. Alan - Printed out! All! I'm humbled. And just for your sake I promise to work on getting something "properly" published for your bedside stand. (And those are quite the authors to have my work laid beside!....but in fact, I have Hitchens' autobiography here on my desk, presently.) Cheers, BB.

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  8. Nice fu#@ing work Erin! (sorry grandma)

    My condolences to cork wasted on champagne

    It makes sense you enjoy the long way home....the journey. Makes me think of this song by Martin Sexton....talk about a journeyman: http://www.youtube.com/watch?v=GRlX8QPtmjs

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    1. Rhythm Rider - ha! Somehow that added an extra "oomph" ;) And good song...thanks!

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  9. Cork, used on fishing rods and in wine bottles - none wasted then ;-)

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    1. Dave - And perhaps, enjoyed simultaneously! ;-)

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  10. If we're talking of music. J'attendrai by Rina Kitty, a dance partner and at least 3 bottles of decent Merlot. Not much about fishing - but still very nice.
    BB

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    1. Alan - Oh yes...I like...very much...

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  11. Never met C.Hitchens, but did bump into the younger brother, Peter, during a very boring business trip to London some years ago. He was cycling near Russell Sq. in a studious kind of way.

    I invited him to join me for a pint, or six, (Guinness) and to regale me with his feelings on life in general.
    We had a chat, but he declined my offer, claiming an appointment with his publisher couldn't be broken.

    I spent the afternoon in a very dusty boardroom talking with even dustier people - wishing I was fishing. In fact, wishing I was 'anywhere' else!!!
    BB

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    1. BB - Well probably an interesting chat nonetheless (and remembered too! Thanks to the absence of Guiness! ;) ) I hope your evening is a great deal better than your afternoon. 1:30 p.m. here now, and I'm counting down to 6!

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  12. Tempus fugit.
    Speak soon, old sausage.
    BB

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  13. If you have the time (and even when you don't), in my view the long way home is always the one to take. Loving these step-by-steps, Erin!

    PS: You mentioned an earlier Midwest life, but seeing as I'm new here, where are you now? Where are all these glorious canyons? Colorado? Sounds lovely.

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    1. Emily - Thanks so much for reading along the way. :) I was raised in southwest Iowa and southeast Nebraska. My parents now live in Lincoln. And yep! I'm now in Colorado, outside Boulder. Thanks again!

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  14. My, no straightening needed, eh? Jedi on, Luke Plane Walker Woman.

    BTW, take a look at W. Carpenter's rods, just for fun.

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    1. Darrell - Frank "Yoda" will I call. ;) And I will go Google rods right now...

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  15. If your readers are not familiar with Diane Michelan's art, they should check it out. Many of her paintings are of a fly rod and reel artfully propped, streamside, on a log with a bottle of wine or wine glass. It is a grand marriage of the use of cork.
    The stained end of red wine corks, if cut into half inch rings may make an interesting pattern for a slide ring reel seat. I wonder if anyone has tried that.
    Excellent post... but that sounds a bit redundant.

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    1. Fly Fishing Crazy - I am familiar with Michelin's work. Actually I was looking at her website yesterday! But somehow the putting together of the wine/cork/grip didn't happen in my head. Thanks for pointing it out! And I like your idea about the wine stains....I'll remember for my next. ;-)

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  16. E,

    "Wood warms us twice." Cork warms us with maybe every cast.

    Working, writing and building boo - similar to tapping one's head and rubbing one's belly at the same time, huh?

    Ditto to FlyFishingCrazy .... Diane Michelin is a wonderful fly fishing artist, instructor and person.

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    1. TurnipTruck - Yes, very similar! And most often I don't feel coordinated enough. And I definitely an admirer of Diane's work as well!

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  17. Oh Erin! I look forward to reading your posts about rod building with a quiet yet heady fascination. It is so damn cool to walk into Frank's shop and relive what you have already lived and talked about. Since I am not the word craftsmen and artist that you are, it rather makes my somewhat old soul feel more vibrant and a bit younger to find myself finding the same joys a young, bright, vibrant mind finds in these "tasks" that some might term mundane. Since you are moving ever further ahead of me in the process I won't find the same pleasure in quite so rapid a fashion but I will have your diary to guide me. It especially pleases me that this has introduced me to your writing. Your "stream of consciousness" style takes great courage and reveals so much about you. Thank you for baring your beautiful young soul for the rest of us to share.

    Ever your admirer and hopefully ever your friend,

    Steve Anderson

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    1. Steve - Your words...such encouragement! I'm very glad you find within these posts joy and also truth....that you find them "guiding" and not "wow, what was she talking about!?" ;-) I'm also glad that through rod making, I was introduced to you! Friends for sure!!! Thank you ever so much, for reading and taking the time to make my very early morning!

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  18. I kept thinking as I read your story about my trips from a former job that would take me into the small towns through the Loess Hills of Harrison and Monona counties in Iowa. I would go out of my way to hit some roads just becuase in someway it reminded of home in Western PA.

    I also thought about this rod your are crafting and what it could mean to you in years to come. I have 4 fly rods and each has a story. 1 was my first given to me by my dad over 30 years ago. The 2nd is his that my brothers gave to me after our dad past. The 3rd was made by wife's uncle in Michigan and the 4th was a Bday present from my brothers on a steelhead trip to Michigan. They're more than tools. They too have memories.

    Great job!

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    1. Seth - Ah, we've probably driven some of the same roads. And for some reason, "Harrison and Monona counties" makes me think of tornadoes. They always seemed to be the ones hard hit. And I think you're right....the rods themselves have memories too. Thanks for the thoughts...

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  19. Mr. R. Kusse has some to look at, many on site I've never seen before. One extremely dark one, enticing. His site is one of best out there.

    Jus' for your info.

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    1. Darrell - Quadrates, eh? Have you any experience fishing them? Interesting...

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    2. Quads are fine, but I've seen fine rods in hex, in bamboo, glass and in greenheart wood. think it's more the design than the material.

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  20. Once upon a time I was a mechanical designer and worked extensively in machined plastics. I am in awe of your work using a hand tool and being exact down to .001 of an inch! I do think your discipline in music was a key contributor to your success: ) And living in California's beautiful Sierra Foothills and being a home winemaker, I have cork issues myself.

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    1. Jim - I'm very glad you are...many thanks for reading!

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  22. “I want it to be done; no, I want it to be done right.”
    My mentor, Bob Nunley told me once: "you can make a good bamboo rod in 30 hours. You can make a GREAT bamboo rod in 40".
    You have done well Erin.
    Please consider the Colorado Rodmakers Reunion in Marble, CO in July. It would benefit us all.

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    1. Marv - Thanks for the good words...and I think Mr. Nunley's words are wise as well. Taking the time, doing it right, a few more hours. Worth it. I will look into the Rodmaker's Reunion...sounds like a fun time, and I know I would learn and enjoy it a lot! Thanks for the head's up!

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  23. The cork handle is so important too a rod, it could be the best rod in the world but if the handle does not sit right in the hand.....................

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    1. Tom - You're so very right...must "feel" right...and I hope at the end, mine does...

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  24. Gettin' closer e.m.b. Keep up the good work!

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    1. Thanks for checking in, penbayman!

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  25. Listened to a story on NPR this afternoon about a young violinist Anne Akikio Meyers: http://www.npr.org/blogs/deceptivecadence/2012/02/06/146465231/violinist-anne-akiko-meyers-from-playing-in-knee-socks-to-owning-two-strads

    I remembered you writing about your music background and I thought you may enjoy listening. It may be good music to plane to in the future. I'm still in awe of your planing .001" with a hand tool! AMAZING!!

    Fins

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    1. Fins and feathers - Jinx! How ironic that just a few hours ago, I too listened to that. She was rising in fame just as I was graduating from the conservatory, but I remember hearing buzz about her. Wonderful story, and beautiful violinist...thanks for thinking about me and sending that link!

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  26. "The scenic way is where memories live, and the long way is how you see and learn things in life..."

    ...not a bad way to look at it all. Glad we have more than one way to skin the proverbial cat. It will be fun for you to take the scenic way home after you finish the rod...I'm just glad you keep writing about it, so we can come along for the ride.

    Cheers

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    1. Sanders - You're right...I certainly do need to take the scenic way back from Longmont...that last time. Thanks as always...with a very hearty coffee cheers. :)

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  27. I agree most premium cork is still poor quality. All my Sage rods have been really let down in the cork handle area. Well done you, well done.

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    1. Flyfishermanrichard - I think we should all boycott champagne! ;)

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  28. Nice post, I like that listen to the story option at the end. Cool!

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    1. Kevin - hey hey! You like!? 'Twas a suggestion, and I'm going to see what people think...then continue on with the recordings or not. Thanks a bunch for the feedback!

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  29. Oh, I DO hope you continue to let us hear your voice.This is great!

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    1. Hart - For your enthusiasm, I will! :)

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